Saving lubricants with a float valve

Saving lubricants with a float valve

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Simple solutions can work a treat

  • Metal-working company's manual spillage problem 
  • Floating valves in the tanks prevent overflow and save some 3 % on lubricant use a year 

The German company Metalltechnik Menges GmbH specialises in the area of chipless deformation, a technique for working different metals such as steel and copper. The company uses several machines filled with lubricants, which help to keep friction down during the metal-working processes. 

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Replacing old transformers

Replacing old transformers

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Out with the old ...

  • Old and outdate transformers can themselves be a burden on budgets
  • Replacing them with modern units can boost efficiency

Large factories and businesses running heavy machinery sometimes employ outdated, ad-hoc solutions which can be a drain on budgets. Companies specialising in metal production, for example, can need up to 400V three-phase alternating current, instead of the standard level of 230V, to meet the heavy demands of the industrial machinery involved.

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Metal specialist optimises pre-treatment to cut costs and waste

Metal specialist optimises pre-treatment to cut costs and waste

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Turning a need into a genuine opportunity

  • Metal specialist rethinks its whole paint pre-treatment line  
  • Massive time and cost savings, cleaner processes and a more streamlined process are the results

TECNICHAPA develops and manufactures metallic components and cubicles for distribution network for Velatia companies.

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More efficient laser cutting saves materials and reduces scrap

More efficient laser cutting saves materials and reduces scrap

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New laser tech shaves costs

  • Company replaces its inefficient mechanical steel cutters for boilers
  • New laser cutting units use 94.1 % of the sheet, saving money and reducing waste

DOMUSA Teknik makes and sells heating, ventilation, and air-conditioning (HVAC) products with a particular focus on solar systems for domestic water heaters, cast-iron and steel gas/oil boilers, biomass boilers, hot-water heat exchangers, electrical boilers, and diesel burners.

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Standardising chemical product containers cuts waste in automotive sector

Standardising chemical product containers cuts waste in automotive sector

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Seeing room for improvement is where it all starts

  • Plant identifies how to reduce hazardous waste, save money and improve efficiency
  • Measures cut hazardous waste by around 33 %, save staff time, and reduce production costs 

BRUSS Juntas Técnicas designs and manufactures high-end sealing systems for vehicle powertrains (motor, gearbox, transmission) for major automobile manufacturers.

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Aeronautics firm radically cuts waste and saves resources

Aeronautics firm radically cuts waste and saves resources

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Well-grounded waste reduction 

  • Company cuts material consumption and waste by installing an evaporator
  • Adjusting its purchasing policies and procedures and other good practices also saves resources

AERNNOVA is a leading aerostructures company specialising in the design and manufacturing of aeronautics components, such as wings and fuselage sections.

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